Ultra-Precision Machining Setup
Make
AMETEK Precitech
Model
Nanoform X Ultra grind
Facility Status
Working
Date of Installation
Facility Management Division
Centre for Sophisticated Research Facilities (CSIF- IoE Funded*)

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Category

  • Fabrication and Processing » Nanofabrication

Booking Details

Booking available for
Internal and External Both

Facility Management Team and Location

Faculty In Charge
Prof. Rakesh G. Mote
Department of Mechanical Engineering
Contact: +91-22-25767529
Email Id: rakesh.mote@iitb.ac.in
Facility Operator
Mr. Sharath Raj BL
Email Id: 10002114@iitb.ac.in
Department
Mechanical
Lab Email ID
rakesh.mote@iitb.ac.in
Facility Location
UPMC, Machine Tool Laboratory (MTL), IIT Bombay
Lab Phone No
02221593749

Facility Features, Working Principle and Specifications

Features Working Principle

Nanoform X ultra grind is the small-frame ultra-precision machine equipped with pneumatic vibration isolation and a fully flood coolant system. The key features of the facility are the use of air-bearing spindles, pneumatic slides, and a feedback control system that helps in achieving precision movement and accuracy. The machine is designed for diamond turning, which is used to fabricate different components with precision-finished surface quality, having surface roughness in the nanometric level and form accuracy in the sub-micron range. Silicon and other difficult-to-machine materials can be manufactured efficiently with high surface quality using this facility.

Diamond turning machine (DTM) uses a sharp-tipped diamond tool, either natural or synthetic, to manufacture precision components with very high surface quality. The process is capable of producing ultra-smooth surfaces that do not require additional polishing. In DTM, the workpiece is mounted on a spindle with rotational motion, and the diamond tool is attached to the tool holder subjected to linear motion. The material removal from the workpiece takes place owing to relative motion between the diamond tool and the workpiece. Surface quality of the work sample is dependent on the tool specification, machining parameters, and material properties.

Body Specification

 

  • Surface roughness (Sa) - 1.5 nm or less 
  • Form accuracy (P-V) - 0.15 µm or less 
  • Swing capacity (X and Z axes) - 440 mm 
  • Position feedback resolution - 8 pm (0.008 nm) 
  • Programming resolution - 0.01 nm

Instructions for Registration, Sample Preparation, User Instructions and Precautionary Measures

Charges for Analytical Services in Different Categories

Applications

  • Freeform and aspheric optics
  • Mirrors/reflectors
  • Lenses 
  • Aerospace components
  • Functional structured surfaces
  • Biomedical implants
  • Lasers
  • Medical devices 
  • Automotive parts
  • Semiconductors
  • Precision molds
  • Defence equipment
  • Display systems
  • Scientific research instruments
  • Video surveillance systems

Sample Details

SOP, Lab Policies and Other Details

Publications